Ultra-Thin Turbo Mesh Diamond Cutting Disc for Porcelain

Yes. Dry cutting porcelain with a 115mm (4.5") angle grinder generates intense heat, risking damage to both the disc and the tile. The challenge is to manage this heat while ensuring a clean, chip-free cut.

Our turbo mesh diamond disc is specifically designed for this task. Its intricate pattern creates air channels that cool the cutting edge, preventing overheating. The ultra-thin design minimizes resistance, allowing for a smooth cut rather than a brittle fracture.

For best results, use light pressure and make intermittent passes to allow for air cooling. This disc complies with EN 13236 safety standards for superabrasives, ensuring reliable performance.

The choice depends on your priority: cutting speed and dry use versus the absolute finest finish with wet cutting.

Use this Turbo Mesh Disc for:

• Speed and efficiency, especially on hard porcelain.
• Dry cutting with an angle grinder or circular saw.
• Versatility across multiple hard materials.

Choose a standard continuous rim blade when using a wet tile saw for the absolute smoothest, glass-like finish, as the uninterrupted edge minimizes micro-chipping.

Sintering is a manufacturing process where diamond particles and a metal powder matrix are fused under extreme heat and pressure. This creates the cutting segment of the disc.

This process is crucial because it creates a powerful bond that holds the diamonds securely. As the disc wears, the metal matrix erodes to expose new, sharp diamond crystals, ensuring consistent cutting performance over a long period.

Compared to electroplated or brazed discs, sintered tools offer a significantly longer lifespan and are better suited for cutting hard, abrasive materials like porcelain, providing a lower total cost of ownership.

Ensuring the disc fits your tool's arbor (the central mounting spindle) is critical for safety and performance. Different tools and regions use different standard sizes.

Our diamond cutting discs are available with several standard arbor sizes to fit most handheld tools, including:

• 22.23 mm (7/8"): The most common size for angle grinders.
• 20 mm & 16 mm: Often supplied with reducing rings/washers for compatibility.

Always verify your machine's arbor size before ordering. We offer sizes from 105mm to 250mm, and custom arbor configurations are available upon request for specific industrial applications.

We offer a structured OEM/ODM process for clients requiring customized solutions. The key challenge is translating specific performance requirements—like cutting speed, lifespan, or finish quality for a unique material—into a viable product design.

Our process involves a detailed technical consultation to define your needs. We then develop a custom solution by adjusting parameters like:

• Diamond Bond Formulation: Tailoring the metal matrix and diamond concentration.
• Segment Design: Customizing the shape and layout of the cutting segments.
• Branding & Packaging: Applying your logo and custom packaging.

To start the process, contact our B2B sales team with your technical specifications and volume estimates to receive a detailed proposal and timeline.